When it comes to choosing a contract manufacturer to outsource your printed circuit board (PCB) assembly jobs, there are seven regions to look at when deciding upon the optimal PCB Assembly corporation:
1. Location: Deciding on a contract manufacturer that is within a drivable distance from your business gives you much more flexibility and agility to adapt to altering circumstances particularly when a deadline is imminent. A PCB assembly organization that is in your regional region also is much more handy when web site surveys have to have to be conducted and when a shortage of components and components occurs.
two. Functionality of Manufacturing Gear: The functionality of the manufacturing gear of a PCB contract manufacturer is important to their ability to fulfill the contract’s requirements. Do they have new or obsolete equipment? Are the choose-and-location machines, reflow ovens, and wave soldering equipment nicely maintained? Reviewing their maintenance logs can give you the self-confidence that the company is critical about excellent. This builds trust in the company partnership.
3. Assembly Staff Certifications: To assure the PCB contract assembler can full your production run on schedule requires not only properly maintained gear, but also a certified employees of assembly technicians. So, review the coaching and certification records of the assembly staff. Ensure they have obtained the technical credentials to allow them to perform their assigned tasks. For those staff members who are not certified, check on their progress in the certification method.
four. High-quality Systems: Does the assembly business have a quality system in place such as ISO 9001:2008? This ought to be the minimum certification attained by the business to guarantee they can provide a quality solution. If it has a further high quality method in place, is the organization presently certified by a licensed registrar? Finally, would the PCB assembly corporation agree to invest in becoming certified to the identical excellent method as your firm? By undertaking so, it implies the firm is committed to a long-term organization relationship with you.
five. Shipping Deadlines: The potential to meet shipment deadlines is a essential metric for you to ascertain if a contract manufacturer has the capacity, personnel and resources to meet your small business needs. When achievable, acquire records from the PCB manufacturer with regards to their capability to meet deadlines. Get a detailed understanding of who is manufacturing the PCBs and exactly where they are made.
6. Components Procurement: Conduct a evaluation of their procurement department. Do they maintain an sufficient in-house inventory? Are their vendors regional, regional, or geographically diverse and what is the nature of these vendor relationships? Are the relationships close sufficient such that expense discounts can very easily be passed down to you? How does their procurement department deal with hard-to-fine or obsolete components? Do they have procurement specialists who have expertise in sourcing substitute components for obsolete components? Can they take your schematics/drawings and create a Bill of Supplies with tiny or no assistance by you?
7. Cost Efficient Pricing: Considering that labor prices vary, you should really receive an itemized breakdown of the total price of manufacturing. Confirm what is integrated in the manufacturing expenses. Then flexible pcb must conduct a price comparison study to establish if their expenses are commensurate with the sector typical and their competitors. Assure you have and accurate comparison of all fees and the bottomline value.
By employing the 7-point checklist above, you can accurately decide no matter if a particular PCB Assembly House is a good fit for your organization and PCB assembly needs.